The Volvo 480 ES – Dutch Treat or Cruel Trick?

My earlier post on the 343 GT concept car described Volvo of America’s interest in the North American sales potential for a face-lifted and re-powered version of Volvo Car BV’s compact 340-series three-door hatchback, an effort doomed to failure when it became clear that its intended B21F four-cylinder engine would not achieve better fuel economy ratings than those of the existing 240-series with the same powertrain. As the Federal government’s corporate average fuel economy standards (CAFE) were one of the rationales driving the initial 343 GT discussions, that realization helped to scuttle the project.

But it wasn’t the last time our corporate interest was piqued by the vision of a new range of compact cars sourced from our Dutch colleagues in Eindhoven. The then-exploding U.S. market popularity of small, sporty coupes didn’t go unnoticed in Rockleigh, either. Was there a way to address both opportunities?

Serendipitously, Eindhoven was then deep into the development process of Volvo’s first front wheel drive car, the 480 ES. The 480 ES was the first production car resulting from Project Galaxy, a 15-billion Swedish kronor (about $2.5 billion at the time) effort to take Volvo into the 1990s and beyond with a full range of compact and mid-size front wheel drive cars which owed nothing except (quite literally) a few nuts and bolts to their RWD predecessors. Volvo Car BV’s Jan de Vries was responsible for the exterior design, and Peter Horbury, then a Volvo consultant, handled the interior.

Peter Horbury, by then Volvo’s design chief, inspects a later S60 proposal in the Gothenburg studio. A rare gentleman in the ego-driven world of car design, Peter is sadly no longer with us.

 

During the mid-1980s, the KLM flight attendants on the regular Newark to Amsterdam run began to recognize me as I settled in for one of many business trips to Eindhoven. Reviewing the U.S. sporty compact market segment, selecting key competitive targets, and discussing detailed North American specifications for the 480 ES with my Dutch counterparts was occasionally frustrating, but eventually rewarding, as our collective vision for the four-seater’s potential began to take shape.

For a while, I was a regular on the Newark-Amsterdam run. Then, Amsterdam to Eindhoven was a puddle-jumper. (Source: www.planespotters.com/Jan Seler)

 

We considered the Datsun 200SX, Honda Prelude, and Toyota Celica to be our primary Asian competitors, realizing that they were the likeliest nameplates to be cross-shopped by our intended target customers, younger singles or couples in their late-twenties or thirties, while the Isuzu Impulse, Mitsubishi Starion, and Subaru XT were judged to be lesser threats.

Judging by these photos, all Japanese sporty coupes were apparently a shade of red in the mid-80s. (Sources: www.automobilecatalog.com (200SX and Prelude); www.bringatrailer.com (Celica)

 

Of course, there were also a few European models we kept tabs on, including the Audi Coupe GT as well as the SAAB 900 and Volkswagen Scirocco. As BMW had then eliminated four-cylinders from its 3-Series lineup, the Ultimate Driving Machine was removed from consideration.

These were the primary European suspects we tracked during the development of the 480 ES. (Source: www.bringatrailer.com)

 

After the 480 ES’s European introduction at the 1986 Geneva Motor Show, the generally favorable initial reaction intensified our efforts. In addition to being the first front wheel drive Volvo, the 480 ES broke lots of new styling ground for the brand (despite its obvious 1800 ES inspiration).

Images from the 1988 Dutch brochure. Photo from the web.

 

It was the first Volvo with pop-up headlamps as well as being Volvo’s first “bottom breather” (featuring an under-bumper radiator grille, a styling detail that caused some consternation in Gothenburg, as some felt that its positioning devalued Volvo’s iconic “slash” and iron-mark identification).

Not the front end of your Uncle Olaf’s Volvo, that’s for sure. (Source: www.bringatrailer.com)

 

Inside, the Dutch worked hard to take full advantage of the dawn of the microprocessor age, with an electronic information center providing pre-start checks of fuel, oil, and outside temperature levels, en-route monitoring of seven operating parameters, as well as additional warning prompts if required.

A close-up of the 480 ES Info Center, with a circuit board illustration to emphasize its high-tech roots.

 

As our intended fall 1987 U.S. introduction date neared, we settled on a product program including both naturally-aspirated (B18F, 95-HP) and turbocharged (B18FT, 120-HP) versions of the 480 ES’s sole, Renault-sourced engine, a 1.7-liter four-cylinder. Both five-speed manual and four-speed automatic transmissions were to be offered. In an effort to keep the entire program manageable, we agreed that all models should be fairly well-equipped, with a sunroof and leather upholstery being the only options for non-turbo versions, while both items were standard equipment on turbos. The color program was also limited to six choices; we deemed that a necessary level of complexity given what our competitors were offering.

We covered the basics with our exterior color selections. Yes, we included red.

 

The cars were fully specced-out and priced; early U.S. production units were sent to Rockleigh for market evaluation, and all internal and external systems were “go” when, in February 1988, management on both sides of the pond suddenly pulled the plug on the program. Dollar-to-guilder exchange rate fluctuations had moved the non-turbo 480 ES variants into the loss category and substantially reduced profitability on the 480 Turbo.

The 480 ES was surprisingly fun to drive, especially in turbocharged form. It was a sad day when our evaluation cars were scrapped. (Source: www.bringatrailer.com)

 

With bigger lutefisk to fry (maintaining sales of the existing 240, 740, 760, and 780-series cars in a challenging economic environment), it was a bitter defeat after the time and resources devoted to Federalizing the 480 ES, not to mention the anticipation of our dealers and enthusiasm from potential customers who were aware of its impending U.S. introduction.

In retrospect, that forced decision may have been for the best. The early 480 ES suffered from more than a few quality-related issues. Though these were addressed as time passed, they could have tarnished the car’s reputation and given Volvo a black eye in the States.

Still, one can always wonder what might have been. Our corporate flirtation with our Dutch colleagues was not yet over, as we will shortly see…

 

Related CC reading:

Ebay Find – 1989 Volvo 480 Turbo: Volvo Looks Forward And Backward