CC Tech: 1978 Buick Even-Fire V6 – Buick Evens The Odds

B&W cutaway illustration of the 1962 Buick Fireball 90-degree V-6 engine

Introduced in 1962, the 90-degree Buick Fireball V-6 engine was basically three-fourths of Buick’s small aluminum V-8, cast in iron rather than in light alloy to create a cheaper base engine for the compact Buick Special. Although this 90-degree V-6 went on to a very long career (used on new vehicles through 2008!), the early “odd-fire” versions had a peculiar sound and a coarse feel created by its unusual firing intervals. Let’s take a look at why Buick originally chose this design and what happened when they went to a smoother “even-fire” crankshaft in late 1977.

Buick Odd-Fire V-6

Paul previously posted an engineering analysis of the V-6 from the November 1961 Car Life, which describes the design rationale and features of the early Buick Fireball V-6. Rather than recap that, I’m going to focus specifically on the ramifications of the uneven firing intervals.

Photo of a Buick Fireball V6, painted mint green, on a display stand

The original Buick “Fireball V-6

 

With reciprocating piston engines, certain engine configurations have an intrinsic tendency to shake due to the unbalanced forces and couples caused by the motion of the pistons and connecting rods. In a 90-degree V-6 engine, this includes both a primary imbalance (that is, a vibration occurring at engine speed) and a secondary imbalance (occurring at twice engine speed). This imbalance isn’t a matter of bad design versus good — it’s inherent to the engine layout, a function of the motion of the reciprocating masses relative to each other.

B&W photo of the three-throw odd-fire crankshaft of a Buick 90-degree V-6, with the caption "Fig. 1 - Original three throw crankshaft"

The crankshaft had three throws, spaced 120 degrees apart / General Motors LLC

 

Until late in the 1977 model year, the Buick V-6 also had another unusual characteristic: uneven firing intervals. Unlike an inline-6, or the 60-degree V-6 engines common in more recent years, where one cylinder fires every 120 degrees of crankshaft rotation, the early Buick “odd-fire” V-6 fired at uneven intervals of 90-150-90-150-90-150 — back and forth between cylinder banks.

Illustration of the firing intervals of the Buick odd-fire V-6, with the headline "Uneven Firing V6"

The uneven firing intervals of the 1962–1977 Buick 90-degree V-6 / General Motors LLC

 

This gave the V-6 a peculiar sound and feel, both created by the uneven torque impulses. Here’s a graph of those impulses for the odd-fire engine:

Graph showing torque impulses (in lb-ft) versus crankshaft angle for the odd-fire Buick V-6, with the title "Firing Order: 1-6-5-4-3-2-1"

Torque impulses diagram for the odd-fire V-6 / General Motors LLC

 

Because Buick later gave the V-6 an “even-fire” crankshaft, using split crankpins to provide even firing intervals, later critics and historians have often lambasted Buick for not doing that in the first place. However, there were some good reasons why Buick chose the odd-fire design.

Front 3q view of a Fawn Mist and Desert Sand Magic Mirror 1962 Buick Special two-door sedan

The V-6 enabled Buick to cut the price of a 1962 Buick Special by about $100 from 1961 / Bring a Trailer

 

In engineering terms, the Fireball V-6 was a pretty hasty improvisation, and there’s no question that its major design priorities were to carry over as much tooling and accessories as possible from the small V-8 while creating a six-cylinder engine that would fit in the short, cramped engine bay of the Y-body Special. A small inline six like the Chevy II engine would not have fit, and for budget reasons, there was no chance of Buick creating an all-new 60-degree V-6. Nonetheless, Buick chose the odd-fire arrangement deliberately, and they felt it had some definite advantages.

Here’s how Buick chief engineer Lowell Kintigh explained one of those advantages in the February 1962 Motor Trend:

The torque output [of the Fireball V-6] rises on a power curve similar to that of a V-8 and the performance characteristics in normal-driving ranges are markedly superior to competing in-line Sixes.

From an engineer’s point-of-view, the design is efficient. The two banks operate almost as separate engines, each fed by one barrel of a two-barrel carburetor for equal fuel distribution to all six cylinders. Firing alternates from bank to bank. Symmetrical impulses provide a strong ram effect in log-type intake manifolds and create improved scavenging of exhaust gases.

In his V-6 analysis in the December 1961 Hot Rod, Roger Huntington had previously explained that with the 90-150-90-150-90-150 firing intervals:

There was no torque “stack-up” at any point in the cycle, and the uneven intervals were not noticeable by ear or feel about idling speed. Another important advantage of this final firing order (actually 1-6-5-4-3-2), back and forth across the V, was that the intake suction impulses of the three cylinder on each bank were at evenly spaced intervals of 240 degrees of crank rotation. This meant that the intake manifold could be a simple “log” type, with each side drawing from one carb barrel and no interconnection between them, or no complicated “180-degrees” ducting. This also permitted long, equal length passages that give a noticeable inertia “ram” effect at high speeds.

This paid off in torque. Buick claimed that the 90-degree odd-fire V-6 had up to 10 percent more torque than an inline-6 of similar displacement. For example, the 1962 Fireball V-6, with a displacement of 198 cu. in. (3,235 cc), had a gross torque rating of 205 lb-ft, compared to only 177 lb-ft for the 194 cu. in. (3,177 cc) Hi-Thrift six in the 1962 Chevy II.

Buick Fireball V-6 under the hood of a 1962 Buick Special

The 1962 Fireball V-6 claimed 135 hp and 205 lb-ft from 198 cu. in. (3,235 cc), both SAE gross ratings / Bring a Trailer

 

The Buick engine did have the benefit of a two-barrel carburetor and a slightly higher compression ratio than the single-throat Chevy II six. However, the V-6’s torque advantage was largely due to manifolding that took advantage of the symmetrical intake impulses Kintigh and Huntington described, which existed because of the uneven firing intervals.

The odd-fire design also provided a surprising benefit in dealing with the inherent imbalance of the 90-degree V-6 layout. An early Buick 90-degree V-6 had two principal imbalances:

  1. Primary imbalance: A rotating couple (a kind of corkscrew motion) at engine speed
  2. Secondary imbalance: A horizontal rocking couple, oscillating at twice engine speed.

With the odd-fire crankshaft, the rotating couple had a constant magnitude and acted in the same direction as crankshaft rotation. This meant that Buick was able to completely eliminate the primary imbalance with counterweights alone, WITHOUT the need for a balance shaft like the one used in the Taunus V-4 engine Ford developed for the Cardinal.

Illustration of the primary and secondary imbalance of the odd-fire Buick V-6, showing a primary rotating couple of net 0 lb-ft and a secondary horizontal rocking couple of 391 lb-ft

The odd-fire V-6 could completely counter its primary imbalance with counterweights, leaving the horizontal rocking couple caused by the secondary imbalance / General Motors LLC

 

Counterweights couldn’t fix the secondary imbalance, but for a passenger car engine, a horizontal rocking couple is not so bad from a standpoint of vibration and harshness because it’s easier to isolate than a rotating couple or vertical imbalance. Here’s why: Engine mounts have to support the weight of the engine, so they must be fairly stiff in the vertical plane, which more readily transmits vertical shaking to the body and occupants. To deal with horizontal shaking, it’s possible to make engine mounts that are stiff in the vertical plane and soft horizontally, so most of the vibration isn’t transferred to the structure of the car — the engine can just rock from side to side on its mounts, and the occupants may not even notice unless they get out and pop the hood.

So, the bottom line was that while the Buick V-6 still felt and sounded coarse, the odd-fire crank actually helped to keep the engine’s shaking forces at manageable levels — without the extra cost of a balance shaft — and allowed better torque output.

These advantages were compelling enough that some later manufacturers opted for 90-degree V-6s even with clean-sheet engine designs. Probably the most prominent example was the Peugeot-Renault-Volvo V-6, which was also a 90-degree odd-fire V-6, even though it shared nothing with any V-8 design. The designers of that engine acknowledged that the 90-degree design wasn’t quite as smooth as an inline six, but it was smoother than the partners’ existing inline-fours, and the wider bank angle was better for packaging than a 60-degree V-6, which would have been taller for the same displacement.

Press photo of a 1970s Volvo B27 V-6 engine, the PRV V-6

Volvo called the original 163 cu. in. (2,664 cc) version of the 90-degree PRV V-6 the B27, but it was also offered in various Peugeot and Renault models / Volvo Car Corporation

Buick Even-Fire V-6

After Buick bought back the tooling for the 90-degree V-6 from AMC in 1974, GM began using it in a much wider range of vehicles than they ever had in the ’60s. In the wake of the OPEC oil embargo, buyers of larger and more luxurious cars had started ordering the V-6 for better gas mileage, which made the odd-fire engine’s weird sound and coarse feel less acceptable. The V-6 was light and compact for its displacement, and its combustion chamber design helped to reduce hydrocarbon emissions, but it now ranked poorly in what GM engineers called “pleasability.”

Side view of a red 1976 Buick Century Special Landau with white vinyl roof

1976 Buick Century Special Landau with V-6 engine / SMclassiccars.com

Buick V-6 engine under the hood of a red 1976 Buick Century

The revived Buick V-6 was bored out to 231 cu. in. (3,791 cc) so it could share pistons with the Buick 350 cu. in. (5,724 cc) V-8, its cousin once removed / SMclassiccars.com

 

In the latter part of the 1977 model year, the Buick V-6 got a new “even-fire” crankshaft. Each crank throw was now “split” so that one crankpin would be 15 degrees ahead and the other 15 degrees behind.

B&W photo of the even-fire crankshaft of a 1978 Buick V-6, with the caption "Fig. 7 - Split-pin crankshaft

The even-fire crank separated each throw into two offset crankpins, set at an included angle of 30 degrees / General Motors LLC

 

This allowed the cylinders to fire at even intervals of 120-120-120-120-120-120 rather than 90-150-90-150-90-150.

Diagram showing the firing intervals of the even-fire Buick V-6, with the caption "Even Firing V6"

1978 and later Buick V-6s had firing intervals spaced every 120 degrees of crankshaft rotation / General Motors LLC

 

Although the offset crankpin idea was fairly simple, it took a lot of development to make it work satisfactorily. Buick eventually had to beef up the split-pin crankshaft quite a bit so that it wouldn’t fracture from torsional stress or the bending loads imposed by the engine’s accessory drive.

The new even-fire crankshaft eliminated the odd-fire engine’s uneven power impulses and odd sound, but this came at a cost. Even firing intervals no longer provided symmetrical intake and exhaust impulses, which Buick considered an acceptable sacrifice, and also made dealing with the 90-degree V-6’s primary and secondary imbalance more complicated. As I said above, with the odd-fire V-6, it had been possible to completely eliminate the primary imbalance with counterweights. With the even-fire engine, that was no longer true: Counterweights could reduce the primary imbalance, but its magnitude was no longer constant, and it acted opposite to crankshaft rotation, so it couldn’t be eliminated entirely with counterweights. Also, the even-fire engine still also had a secondary imbalance, which was now a rotating couple rather than the horizontal rocking couple of the odd-fire V-6.

Illustration showing the primary and secondary imbalance for the even-fire V-6, showing a primary rotating couple of 235 lb-ft and a secondary rotating couple varying from 183 to 318 lb-ft, with the caption "Fig. 20 - Even firing balance at 4000 rpm"

The even-fire V-6 still had primary and secondary balance, but their magnitude and direction were different than the odd-fire engine’s / General Motors LLC

 

Since they couldn’t completely eliminate either imbalance, Buick engineers decided to arrange the counterweights to eliminate the vertical component. This again left a horizontal rocking couple, which had to be absorbed by the engine mounts as before. With the even-fire crankshaft, the magnitude of this horizontal rocking couple was actually about 20 percent GREATER than in the odd-fire engine: 470 lb-ft versus 391 lb-ft.

Diagram of the primary imbalance of the even-fire Buick V-6, showing a horizontal rocking couple of 470 lb-ft, labeled "Option 2 (Best Selection)"

Since they couldn’t eliminate the primary imbalance of the even-fire engine completely, Buick engineers used counterweights to eliminate the vertical component, leaving the horizontal rocking couple / General Motors LLC

 

Here’s an early driving impression of a Buick Skyhawk with the new even-fire engine, from the July 1977 Car and Driver:

Car and Driver, July 1977, page 70, with a B&W side view of a 1977 Buick Skyhawk and the headline "First Test Flight: Even-Firing Buick Skyhawk"

Editor Don Sherman found that the even-fire V-6 seemed less coarse and more willing to rev than before, eliminating the “huffing, puffing, groaning, shaking process” of the earlier odd-fire engine. The even-fire engine’s improvement in the latter area probably had less to do with the even firing intervals than with the new, lighter flywheel. Before, Buick had used a very heavy flywheel with the V-6 to try to mask the uneven power impulses; the flywheel of the even-fire engine was a substantial 20 lb lighter. However, Sherman complained:

Unfortunately, there is still a secondary imbalance in the new V-6 to contend with that even-firing does not correct. This flaw makes its presence known by buzzing panels and resonating structure as the engine revs through the body’s natural frequencies. The hood seems alive at 2000 rpm, and by 4000 rpm there’s a deep rumbling from some vague low-forward point. This is actually a compound problem—both engine and structure—that can only be solved by retuning the whole system into true mechanical harmony. But that would mean a major revision to the Skyhawk’s unit body—which you’re not likely to see in the immediate future, if ever.

Based on the 1978 technical paper on the even-fire engine by Buick engineers Dennis M. Manner and Richard A. Miller, what Sherman described as the secondary imbalance was really the unbalanced horizontal component of the primary imbalance, but the point remained: The even-fire engine’s horizontal shaking was actually WORSE than in the odd-fire engine, and in some new and unhappy frequency ranges.

Front 3q view of a red 1978 Buick LeSabre Sport Coupe with styled wheels and RWL tires in front of a garage

Some GM cars began to receive the even-fire V-6 late in 1977; this is a 1978 Buick LeSabre Sport Coupe with the even-fire turbo engine / Classiccardb

 

Manner and Miller felt these tradeoffs were worthwhile, making for “a much smoother and quieter engine” overall. They argued that “the primary unbalance of the even firing design, although not desirable, can be isolated from the passenger compartment more easily than the uneven power impulses.”

Turbocharged V-6 engine under the hood of a red 1978 Buick LeSabre Sport Coupe

All production turbocharged V-6s used the even-fire crankshaft — this 1978 LeSabre Sport Coupe has the four-barrel turbo engine, with 165 net horsepower / Classiccardb

 

However, it still wasn’t ideal, and Buick and later GM Powertrain engineers spent the next 30 years tinkering with the V-6 to make it smoother. In 1988, the V-6 engine (now called “3800”) got a new block with a balance shaft to completely eliminate the primary imbalance, something hadn’t been necessary with the odd-fire design, even though it had been rougher and coarser in other ways.

Front 3q view of a white 1988 Buick Electra Park Avenue four-door sedan

The balance-shaft-equipped 3800 V-6 was the sole engine offered in the 1988 Buick Electra and Oldsmobile 98 / Bring a Trailer

 

Obviously, adding the balance shaft was more expensive, it consumed some power, and since it only countered the primary imbalance, it still didn’t make the 3800 quite as smooth as the better 60-degree V-6s of its time.

GM 3800 V-6 under the hood of a white 1988 Buick Electra Park Avenue

The 1988 3800 V-6 had 165 net horsepower and a balance shaft to counter the primary imbalance / Bring a Trailer

 

The early Buick V-6 often gets a bad rap, and discussions of it have tended to come to down to a “odd-fire bad, even-fire good” argument. However, the 90-degree V-6 was always a compromise, which survived as long as it did because its advantages tended to outweigh its flaws. At least for the 1960s, the odd-fire engine had more advantages than it might seem at first glance, even if it felt and sounded kind of odd.

Rear view of a Fawn Mist and Desert Sand Magic Mirror 1962 Buick Special two-door sedan

1962 Buick Special V-6 / Bring a Trailer

Related Reading

Vintage Car Life Tech: Buick’s New V6 Engine (1962) – The Beginning Of A Very Long Life (by Paul N)
Vintage Car Life Comparison: 1962 Pontiac Tempest 4, Buick Special V6, Olds F-85 V8 – Decisions, Decisions (by Paul N)
Curbside Classic: Jeepster Commando – Buick V6 (and THM-400) To The Rescue (by Paul N)